In the heart of the Potteries, our skilled mould makers in Staffordshire bring clay and creativity together every day. From the first pour to the final polish, every mould we craft carries a touch of history, care, and pride. Because every design we make becomes part of someone’s creative story, we treat the process with the same attention to detail that has defined our family business for generations.
The Craftsmanship Behind Skilled Mould Makers in Staffordshire
To begin with, mould making is a blend of precision and artistry. At Ceramic 77, each mould is shaped by steady hands and sharp eyes, guided by decades of family experience. Our workshop combines traditional methods with modern innovation, ensuring that the skill of our mould makers in Staffordshire continues to thrive in today’s world.
This isn’t just a job for us, it’s a legacy. Founded in 1977 by Donald Frank Woolley, Ceramic 77 has always been about honest craftsmanship and personal connection. Today, Frank’s son, Simon Woolley, continues that work, ensuring every mould upholds the same standards his father set. Because of this family heritage, our clients know they’re working with people who genuinely care about what they create.
The Journey of Every Ceramic Mould
Every mould starts with an idea. Sometimes it’s a simple sketch, other times it’s a technical design for a bespoke project. Whatever the starting point, the goal is always the same: to bring a client’s vision to life.
After that, our mould makers prepare and mix high-quality plaster, ensuring the perfect consistency for pouring. Because accuracy matters, the plaster is carefully cast into a master model that serves as the foundation for all future production. Once set, it’s carefully checked, smoothed, and refined by hand.
In these early stages, Simon often takes the time to walk through the workshop, sharing guidance and experience with the team. His presence keeps the family values alive, patience, precision, and pride in every detail.
Precision and Passion from Our Mould Makers in Staffordshire
Once the first form is ready, our team focuses on refining each element. Every edge is adjusted, and every surface is inspected for perfection. Because our moulds are designed for professional use, they must be strong enough to last while still delivering flawless detail.
While tradition remains at the heart of everything we do, we also embrace innovation, using new tools and materials where they enhance the quality and longevity of our moulds. As The British Ceramic Confederation explains, Staffordshire’s pottery success lies in this exact balance between heritage and modern technique.
Through this approach, we ensure that every Ceramic 77 mould stands as a true representation of craftsmanship, reliable, beautiful, and made to last.
A Day Inside the Workshop
Inside our Stoke-on-Trent workshop, the rhythm of creation never really stops. The sound of plaster being mixed, tools shaping fine details, and quiet conversation between makers all blend into something almost meditative. It’s a place where experience meets enthusiasm, and everyone takes pride in what they do.
Because we believe quality should never be rushed, every mould goes through a thorough inspection process. Team members check, test, and fine-tune each piece, making sure it’s ready to perform flawlessly.
Simon oversees the final stage personally. With his father’s meticulous standards still in mind, he gives every mould a final look before it leaves the workshop. His approval isn’t just procedural; it’s a tradition that ensures the name Ceramic 77 always stands for quality and care.

Learn About Our Story and Legacy
Before going further, it’s worth understanding how this dedication began. Ceramic 77’s story is deeply rooted in family, community, and craftsmanship. From a small local workshop to an internationally recognised supplier, our journey reflects both the evolution of the pottery industry and the timeless appeal of skilled hands at work.
Learn more about our heritage at ceramic77.co.uk/history and discover how our story shaped the craft we continue today.
How Mould Makers in Staffordshire Keep Tradition Alive
In an industry that’s constantly evolving, our mould makers in Staffordshire remain proud guardians of traditional skills. Because each mould is handmade, no two are ever quite the same. Every curve, line, and surface reflects the unique touch of the person who made it.
Furthermore, Staffordshire’s legacy of pottery craftsmanship runs deep. As Ceramic Review notes, the region’s creative spirit continues to inspire makers worldwide. We’re proud to contribute to that ongoing story, using both traditional and modern techniques to meet the needs of today’s potters and designers.
At Ceramic 77, we see ourselves not just as mould makers, but as storytellers, helping clients shape ideas that become lasting pieces of art.
The Final Touch
After shaping and refining, each mould is dried, cleaned, and carefully finished. Because even a minor inconsistency can affect casting, patience and precision guide this entire stage. Once complete, Simon personally inspects every mould. His trained eye ensures each one meets the standards set decades ago by his father.
When Simon gives his approval, it’s more than just a quality check. It’s a moment that connects generations of makers. It’s his way of honouring his dad’s belief that great craftsmanship is built on care, honesty, and pride in every single piece.
Why Businesses Choose Mould Makers in Staffordshire
Many businesses choose our mould makers in Staffordshire because they value partnership as much as product. Here’s why:
Trusted quality: Each mould is built to last through countless uses.
Personal approach: We collaborate closely with clients to bring ideas to life.
Attention to every detail: No mould leaves without Simon’s final inspection.
Family values: Each project reflects our heritage and pride.
Craft and innovation: We blend time-honoured skill with modern precision.
Because of these principles, our clients trust that their designs are in capable, caring hands.
Teamwork, Passion, and Purpose
Beyond the technical expertise, what makes our process special is the people behind it. Every member of our small team takes genuine pride in their work. Together, we share ideas, solve challenges, and celebrate every finished piece as a collective achievement.
Simon often reminds the team that Ceramic 77’s strength lies in its relationships with each other, with clients, and with the wider pottery community. That belief continues to guide how we work and why we do what we do.
Discover the Heritage Behind Our Craft
Now that you’ve seen how our ceramic moulds come to life, we invite you to explore the history that shaped who we are today. Our family story, filled with passion, skill, and community, continues to influence everything we make.
Learn more about the history of Ceramic 77 at ceramic77.co.uk/history and see how Simon and the team continue to carry forward a legacy of craftsmanship from the heart of Staffordshire.